DS Smith Packaging

DS Smith Packaging heightens service with Jeeves ERP

DS Smith Packaging abandoned its in-house developed ERP system after realizing its shortcomings. The decision to implement Jeeves ERP made DS Smith Packaging a more competitive company, with increased information management efficiency and heightened customer service levels.

DS Packaging Sweden works throughout the whole packaging chain, which includes design and production of packaging, as well as improvements to customers’ logistics. DS Smith Packaging has used the Jeeves ERP system in limited parts of its operations for several years. 
 
Jeeves had already helped DS Smith Packaging implement and develop the system to handle ordering, warehousing, invoicing, and purchasing in three DS Smith Packaging divisions, while also providing ongoing product support. Today, DS Smith Packaging is looking to expand its use of the Jeeves ERP solution to encompass the entire business.

INTEGRATING EMPLOYEES WITH OPERATIONS 

DS Smith Packaging needs a system that integrated the entire operation, offering coordination benefits across all units, as well as controlling the entire process from design to finished product. The Jeeves ERP solution is now process-optimized to support DS Smith Packaging’s business. The information flow from a business inquiry to graphics, design and calculation to the final customer order now takes place based entirely on processes built inside the Jeeves system. “The fact that we’ve now grouped our processes in one single system means that we can maintain a much higher service level,” said Håkan Andersson, IT manager at DS Smith Packaging for the past 10 years. ”Our operation is integrated and our employees are integrated.”

OPERATIONS SUPPORT IN SEVERAL AREAS 

Production is one of several functional areas in which the Jeeves ERP system benefits the company. The solution has enabled DS Smith Packaging to implement system integration within several production areas. The ERP system is now linked to the 100-meter long corrugated cardboard making machines. 
 
“In the Jeeves ERP solution, we’re directly connected to these large, corrugated cardboard making machines,” said Andersson. ”When we receive an order, it’s registered in the ERP system and then goes directly to the right machine. 
 
The unloading procedure is another business process that is made efficient with Jeeves ERP. DS Smith Packaging makes 200 million square meters of corrugated cardboard per year, but it’s impossible to have such large warehousing facilities. As soon as the product is finished, it leaves the factory and is delivered to customers or stored at forwarding agents. “We have equipped the forwarding agents with handheld computers that communicate with Jeeves ERP and show what needs to be delivered, as well as reporting [that shows] what has been delivered,” said Andersson.

CLOSE TO THE CUSTOMER 

Jeeves has worked alongside its solution partner SYSteam to achieve IT support changes throughout DS Smith Packaging. “In order to focus on developing cost-effective system support, you need close cooperation and a flexible solution that can adapt as the operation’s needs evolve,” said Anders Gidlund of SYSteam.

Alfa Laval

Jeeves ERP: One of Alfa Laval’s global systems

Alfa Laval has designated Jeeves ERP as its dominant production system, making it the backbone of the group’s manufacturing process, with the system handling purchasing, logistics, and production.

Alfa Laval currently has 1,400 Jeeves ERP users, established in 28 installations on three continents and supporting Alfa Laval’s manufacturing processes in 11 factories around the clock.
 
Jeeves ERP is one of Alfa Laval’s global ERP systems. The company’s collaboration with Jeeves began almost 20 years ago, with a logistics solution in the heat exchanger division. Since then, Jeeves has earned ever-increasing trust. Peter Löfberg, global product manager, said, “I was here when we chose Jeeves in 1994. We took a chance back then, because Jeeves was a little, creative company with a new idea: an ERP system that was database-centric. Being able to provide our users with a Windows-based solution was appealing, of course, but the key advantage was working in SQL with a system structured around an open database. Since then, Alfa Laval has changed and developed in a number of ways. Jeeves has, too. Nowadays, our system has much more comprehensive functionality and is run throughout our international business operations. But the foundation, the database-centric architecture, remains. This is one of the most important factors for Jeeves ERP’s success, and for Alfa Laval being so satisfied.”
 

THE BEST OF BOTH WORLDS 

Jeeves is based on a development philosophy that uses two separate databases when the ERP system is rolled out: one database for the standard system, and one for customer-specific modifications. The standard system offers a rich basic functionality and, in contrast to many other ERP systems, customers can easily and efficiently customize the standard system themselves and manage their customizations throughout the life of the system, without compromising quality or their ability to upgrade. 
 
Joakim Ryrstedt, responsible for Alfa Laval’s various ERP systems, said, ”We put a high priority on having firm control and influence over how we use and develop our ERP systems in our organization. With Jeeves, we have the best of both worlds: a standardized system with good functionality and, at the same time, a solution we can adapt in those components for which we have special needs. Through the years, we have carried out many of our own modifications in Jeeves ERP in areas where we really want to be the best and believe we have unique needs. The latest customization we are working on is a user interface for computer-controlled trucks.”
 

RAPID PACE OF UPGRADES 

Alfa Laval has kept pace with Jeeves ERP’s development and often upgrades in order to always have access to a modern system. Ryrstedt, who has experience working with other ERP systems as well, explained that ”Jeeves ERP is surprisingly easy to upgrade, yet it’s not difficult to port the customizations we’ve made ourselves.” 
 
Alfa Laval has developed several modifications to include when converting to a newer version. These are automatically included in the new version because they are managed in their own database separate from the standardized system.
 

CUSTOMIZATION TO MANAGE WAREHOUSE PICKING 

Evidence of how responsive Jeeves is to the demands of business operations includes a customized application for Alfa Laval’s computer-controlled trucks. By making modifications in Jeeves, the group has created its own solution alongside the standardized system, thus satisfying the special needs of these operations.
 
“Using our computer-controlled trucks, we want to pick and handle articles in our warehouse while having constant access to up-to-date information about and the status of all articles in stock. With this new application, which we built ourselves using Jeeves ERP’s developer tools, we can optimize the picking rounds for our trucks and avoid them having to make several circuits around the warehouse,” explained Löfberg. Jeeves ERP offers a standardized solution for the mobile execution of picking, moving, and stock-taking. However, Alfa Laval regarded the solution as optimized for larger warehouses and as being more complex than what they needed. Instead the company chose to develop its own modification: “It is one of Jeeves ERP’s strengths that its architecture allows us to make this type of customization,” Löfberg said. ”When we upgrade in the future, we don’t have to re-do the work we’ve put into producing this solution, because it will automatically be ported into the new version.”